Sunday, May 4, 2014

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Rover 10: the engine overhaul. | Make boom cranes flying.
I do not know when or how it happened, but the main bearings shells of 6,110,704 gone. Without which the engine, that has a block, but is not worth anything. What to do? I went hunting again, and believe - I could! After three shells are brought mail me: Rover, as the Rover, almost everything is done manually, respectively, have been factory. sion In the case of these shells is a procedure called in line boring and the intention is to erode the centers of the bearings so that they are perfectly straight line - this exclusive crankshaft and bearings are in danger. Centers bearings sion not only be on one straight line, but the line is to be parallel L"gg "box, ie the head, and stood Drills Htzilndrim. It must therefore be a very accurate and it may exist only with proper equipment and proper, and in the hands of a skilled expert, and this matter again below. When we finish adjusting the skins factory checked each bearing number it belongs to, the direction of the assembly, and the number of series production engine (and 681D engine refurbishment process). As you can see, the shell No. 1 engine taken No. 186, No. 2 engine 161, and No. 3 engine 794 - Horde. Therefore, the current renovation will require us to repeat the process in line boring from the start. sion The next item on the completion of the equipment are rods (rod tribal language of shaking). Special susceptibility of these ancient compared to modern rockers are cast in white metal bearings in them: The picture shows four rods used, worn bearings (but not spilled) inside. During his long years with Rover I made several abortive attempt to replace the bearings and bearings molded thin shell, such effects in modern engines. Here domes shook both types side by side: the Rover engine, due to lack of oil filter on-line, only the bearings are molded sion longevity. With shell bearings survived thousands sion of miles individual box, and bearings are cast, the treatment is right, he can go a hundred thousand miles and more. To complicate life (and because of the constraints of lack of raw materials after World War), created the Rover two types of connecting rods, and they Mkt"im difference. They differ in weight - almost 50 grams of 700. Consequently, the engine will consist of connecting rods of both types is not will be unbalanced and suffer tremors sharp while running, and life expectancy is reduced., when ingredients engine is not partial "organic", as in the case for the current,, make sure bad all rods will be only the same type, which I did, I chose carefully from the selection held by the way, bearing Portability is the first row ball bearing "pour", those interested predict such BEARING. melting point of the white metal is low and all the motor overheating can result in melting and "sfichth. "over-molded bearings are worn or just not the right size., and now we come to the dilemma best solution: sion valve lifters. actuator output shaft 8 small cylinders (102), which in turn are raising the bar is running a "Canaanite Piano" (101) in the painting above. these pistons and valves are called lifters (tappets) sion and moving their own small cylinders drilled in the block. these holes, approximately 20 mm in diameter, were covered with mud and rust. Some also were scratched, male violence, which were lifting them old, with a chisel and hammer. The first step is to etch holes rehabilitate them and increase the diameter. The valve lifters to fit tight fit, up to a few thousandths of a mm, drill, and it is clear that after this engraving will not fit standard lifting coordinators. What makes the problem worse is that none of the twenty sion - thirty lifting hands is not a "standard." First of all because everyone worn , and some rusted and damaged. then set typical sion of lifting used: it seems their bottoms, those coming into contact sion repeatedly with output shaft: So our task consists of two tasks: first: to rehabilitate bores lifting, sion and the second: rebuild are raising themselves, and adapt them to the new drills. impossible to enter with a reamer, drill or knife carving holes are from the outside of the box. because they are outsiders: sion the right hole completely hidden. both from within is difficult to access them: oil distribution pipes (1 and 2) block access sion to it, so the first step in solving the problem was the extraction of these stacks displaced, sion as described in Chapter Three. Now all holes are accessible and can bring them to normal. personnel "Artist" said they are unable to make sleeves drills are to be returned to the nominal diameter. discussed Robert experts England what to do about it - and found their solution. then what do we do? One option is to refurbish the existing lifting and watch them in hard chrome. This option is checked now in practice. Another option, the last resort is to produce such new extent necessary - and it turned only if there is no other choice. NEXT
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Manufacturer of premium cars in Stuttgart - Mercedes-Benz, replaced the box you get the base version, it will invite the two sports car - the company's convertible, the SL. The move comes primarily from considerations of sales of the new generation of Haroedstr, coming only two years ago. Engine replaced twister reached base version "simplest" of Haroedstr Magnificent. Volume 3.5 liter V6 and doubts configuration 302 horsepower. Now the base version will get smaller volume engine - just 3 liters, but with turbocharger and direct injection. Power plant by 26 kW (328 horses in total), but the torque figure grew significantly, from 38 to 49 kg-m. Gearbox seven-transfer relations (but not nine as the other new models), and it reduces power to a pair of rear wheels. SL400. Given moment grew significantly, from 38 to 49 kg-m performance, as expected, better with the new engine. Momentum places to sixty takes 0.7 seconds less than the previous engine twister - just 5.2 seconds (which is the base version, reminder). Maximum speed, Like the other models of the strongest twister German premium manufacturer, electronically limited to 250 miles an hour., but not only better performance but also pollution emissions data, new engine Meets stringent Euro 6. Name Base version changed course, and not be called more than SL350 but SL400. well, soon in your garage
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Saturday, May 3, 2014

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Rover 10: Engine Reconditioning and. | Make boom cranes flying.
Man who found a button and stitch suit needed, in addition to the button, felt, much the same, and a few buttons and wires. I was the engine kawasaki block had already added Crankshaft main bearings and shells - so what else is needed to make the block engine? Well, first of all - Pistons. A few words about pistons Rover 10. Regulations established UK tax annual license fees collected by the square diameter dual pistons number - not according to engine capacity, as is the case in Israel, for example. This lured the English car manufacturers to produce engines with small diameter pistons and a big move - which marred their performance and length of life. Rover 10 (1400 cc) and the Rover 12 (1600 cc) shared the same engine block, and most other engine parts. The difference was the pistons diameter: 66.5 mm to Robert 10, and 69 mm to Robert 12, when the same both pistons move 100 mm. Pistons original Rover engine of the period were reinforced aluminum pistons and steel plates, and have a rather complicated structure - What shaker without a doubt the production: All piston rings are above the penis - the piston. kawasaki Among other things it dense with them and doing the intervals between them thinner and less strong. Rover provided pistons are sized Standard, + 20 OS, and +40 OS., but independent producers provided pistons Even those sizes +60 +80 OS and even OS, and I know someone who even planted Pistons +90 OS engine, and made it so that from 1400 cc to 1600 ... Chief among these producers were Specialalloy it already I spoke at length, and Hepolite, both north - East of England, and, here in our small country has also led, manufactured pistons put Israel's poor market in the fifties kawasaki and sixties. Not only pistons create kawasaki independent producers, but also sleeves (sleeves). For one simple reason: the life of the motors in those days was very short compared to modern engines. General Motors needed repair after 20-30 thousand miles, and the engine has reached 50 thousand kawasaki km is considered old and full of days. Depreciation was the fastest piston rings and Btzilndrim. Above independent manufacturers specialized in the manufacture of sophisticated piston rings "second kawasaki round" of the life of the piston, pistons sophisticated third round and fourth kawasaki round sleeves ... (I even bought a set of sleeves Samuel the last remaining of stock - to Robert 12). Rotating it came as well pistons diameter +60 OS and more to end their lives, and the only way left to keep the engine alive was to plant the sleeves and return the box L"stndrd "- and start a new life cycle ... it seems sleeve like this: At the top stands a step smaller to prevent sliding in, Into the box: When disabled 6110705, 45 years ago, it was after lifecycle his fourth, and perhaps even more - with sleeves and pistons when +20 OS., and therefore the question arose what to do now. single option was to etch the sleeves of these learning +40 OS or more. they were rusty and worn and who knows what lies beneath them. It was not a desirable option for me. different option was to replace them with new ones and return the box standard,. every one of these required a different set of pistons and sleeves, and I had to find out what can be achieved and what can be used . wrote therefore all companies sell the known ancient pistons. Yes, you can still achieve a set of pistons to Robert 10/12 any size I ask, but expensive. Pistons - but no sleeves. But me on the shelf I found three sets of pistons to Robert 10, and some to Robert 12. Both sets of pistons to Robert 10 were used in fair condition. kawasaki One size Standard: and other size 60 OS: detail them was a set of pistons Standard No - Used (NOS): investment in renovating Engine Antique Engine Rover, and the starting point close to zero it opened, is immense and foolish to compromise in the quality of the pistons instead. If so - why keep the old pistons? Is that old fear of someone who has been here during the siege, ban imports and rationing? Or fear of international isolation and impending ban? However, this decision also means replacing old and rusty sleeves new sleeves, and people B"haumn "They told me that they were able to pull out the old sleeves, produce new right degree (Standard) and paid off the old engine. So the die was cast pistons politi-cal virginity, if Standard. Box is going to be reborn. This opportunity to say a few words on the political Manufacturer pistons news'. (Incidentally, the two sets of used pistons are its product). Politi-cal kawasaki was active in the early twentieth century to the early nineties, when it was sold to the Company from Taiwan. During certain kawasaki periods kawasaki it was the largest independent pistons company in the world, and has produced kawasaki over one million piston rings a week. In today's terms this was a society impossible. Is purported to produce any piston engine model that generates all non-time, and was ready to accept orders starting single plunger to hundreds of thousands. To do so consumed large production areas, a huge amount of machines and materials and the army of professionals led by engineers and draftsmen. No wonder she could not hold out against the companies who produced a limited amount of standard products in mass production, automatically. NEXT
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Friday, May 2, 2014

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Rover 10: Engine Reconditioning eleventh. | Boom cranes flying do.
Ostensibly, clutch overhaul is a fairly simple matter: sharpening the flywheel and clutch disc, new pads and disk-coupled pressure. But can this continue indefinitely? Some sharpening those can survive the oncoming flywheel to sleep seventies? Let us try to estimate. Clutch (clutch) is, of course, House - Liberty Bell "(bell housing), and the length of this size is given. Even the length of champignon, which moves the clutch disc pressure regularly and given. Range that can be found in the pressure of the clutch disk is between points A and B on the button mushrooms - the disk passes the traffic through the slots located Champignon this section. This range is 42 mm., But a real term this system: Thickness Dskt pressure is not negligible, especially its thick cord that can get (some disk optional) to 33 mm. Hence the domain can be located on the disk is at most + / - 5.5 mm nominal position. Direction across Hdska must be pressed before the flywheel, the better as far as sharpening the disk closer to the edge champignons. Means if sharpening flywheel pass the boundary -5.5 mm - it will not be useful. Indeed, the book's garage seat does not allow download RSR flywheel thickness than 0.030 inch (0.75 mm) and a teacher disqualify flywheel thickness less than 1.063 inch (27 mm). "There's litter and put together a new place," the book states. seat Whether they exaggerated terrible? Seemed apparent seat that you can download from 5 mm quietly. Let us proceed to examine the considerations. Clutch disc (43) stressed the flywheel (23) and the pressure of the clutch disk itself (30). Nominal thickness should be 3/4 inch (19 mm) and the book requires disqualify any disk smaller thickness seat of 18.5 mm. Disc thickness decrease pressure means the pressure drop springs, and concern for smoothing the clutch when the clutch pads play (possible erosion to 6 mm!). Consider how this concern Raleigh.'s Free spring length is about 33 mm: length and pressed his is about 22 mm: Obviously you can not assemble the clutch so that jolted be totally stressed - then impossible seat to release the clutch (it requires pulling back pressure washer) and you can assemble it when spring fully discharged, then it will not work no power the clutch disc and slip. fact, if the clutch disc does not stand out from inside the clutch - the clutch slip. measurement confirmed that Robert chose about 5 mm - average - initial shake springs, that their range of movement is five remaining platoon commander. looking seat Closer clutch disc reveals that the pads are affixed to it using rivets, sunk at a depth 1.4 mm below the surface. Hence the maximum possible erosion clutch disc is 2.8 mm, which is also the disk it should stand out from inside the clutch - originally flywheel is completely planar. Hence that any remaining movement range pressure washer is 1.6 mm in total! (New clutch disc, early life). But all the parts that I have worn beyond the extent permitted: flywheel seat thickness seat of 25 mm (instead of 27) and a pressure washer thickness about 18 mm - millimeter less than the nominal seat value. Measurement shows that the new clutch disc - new clutch stands out from just 1.4 mm - 2.8 instead. These sizes down parts before obtained so fire them "solution Samuel": engraving flywheel step scale, depth 2.5 mm, designed to compensate for the decrease in the thickness of pressure washers., And range of motion remaining seat pressure washer is now only 1.1 mm - borderline right. The solution to this rather ridiculous assumption of thick spacers from 0.5 to 1.0 mm between seat the flywheel and the clutch, around each bolt reinforcement (traces discs are flywheel pictures above). Equipped with all these insights I went assembling clamps and comparing them. Firstly seat I put the original Rover Clutch without washers spacing. steps are attaching flywheel wave crank, and screwing the clutch which, when including the clutch disc. champignons old used to centralize: The next step is train belfry (bell housing) used me to test separation over the clutch. seems to house this bell, with Bearing pressure in place: so it seems the panel: seat without washers was no separation. washers with 1.5 mm thickness was good separation when torque is applied to the fork separation was 40 lb \ Pitt. Now I put the clutch Munir - Pajero - this time with a thrust bearing greasy correctly. Torque required separation was now 45 lb \ Pete - border measurement error compared with the previous clutch. These results have left me baffled: each of these clamps and the advantages and disadvantages of operating there seems to be a difference between them. So now, as I have already said Abu - Ali, Justice rejects another seat opportunity.
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Not threaded hole goes. So Screw Cap will not screw penetration into the box, but the parting of th

Rover 10: Engine Reconditioning seventh. | Make boom cranes biltema flying.
When the end - the end had by all critical parts, all the long lead items, bring them L"haumn "to be made into a motor. Work began in September 2013 and ended in late March 2014., But only a fraction of this time was spent working on the engine, just as the shop was empty most urgent tasks and more serious. Unconventional biltema work of this type requires more concentration and thought to work full - there is a need to evacuate (mentally) for her. The task had been entrusted Amer, discovered as a superb professional and serious. The first step was the extraction of the old sleeves, sleeves being new and Naitztm engine: the top surface of the block was sharpened. biltema So it looks new inside sleeves: sleeves engraved Learning 66.5 mm Tolerance of two hundredths of mm, as required by the specifications of the rover. Note the two threads of the screw head enclosed in a circle (on the bottom left of the face of the block). These are the threads on slowed down 45 years ago and that will be corrected biltema later. Interesting biltema details some discovered while working: the number runner of the block manufacturing plant: Date casting block, biltema logo Foundry Factory and CN Foundry: as well as the approval of this block is checked and found in order, then, in the distant past: once noted that "the Rover Everything is reversed. "also orientation pistons Ltzilndrim. biltema basis crank (bearing, the big end) wider than the diameter biltema Cylinder so it is" simple "is to insert the plunger" from below. "Now Look carefully at the entrance to the bottom of the cylinder: pretty easy to see that may be created difficulty in stabilizing collapsed piston rings and income share of the piston drill. therefore request Amer create a slice in the bottom of the cylinder - it facilitates the task. careful observation image reveals also an extension of the base of the cylinder at 6 and at 12. feature allows sticking the rod so that the pin His prominent above the block. makes it possible, by the acrobatics complicated and is also recommended to put the pistons from the top, as usual. crankshaft sharpened so that all surfaces bearings become smooth and round: depositing oil in it cleaned and returned and cleaned. following sharpening I rode the wave the flywheel and clutch and gave the entire unit L"mazn "Rishon Lezion dynamic balance. Without it the engine will not be smooth biltema and round, and its life span will be hit. Even the eight holes in the lifters valves drilled biltema uniform size of 21.015 mm. Figure will be used to rehabilitate \ a recreational lifting., And now it was the turn of the heart of the matter: adjusting bearings top and casting bearings rods. Firstly component Amer three bearings chief place, and sign in Obviously the way the assembly of each. every bearings made of half shell built block, half outer shell, and the two halves of internal made white metal cast on the basis of Bronze: Toys central dual role: it is also bearing sliding rotary biltema wave, and limits the movement in his archives (end play). Rover restrict this freedom to five hundredths of a mm, and the achievement of the major parts of this tiny, heavy and cumbersome is a challenge not negligible. Amer well because the block on the largest standing lathe and carved three bearings so they have a common center biltema and diameter exactly equal to the outer diameter of the main rink surface wave. Tolerance limit here is 5 hundredths of a mm. Following as were rods. After installing the appropriate template Amer poured where the bearings, inner diameter smaller than required. Then etched bearings using an required degree ensures that the distance between the axes specified in the big bearing (big end) and bearing small (small end) will be 7.5 inches exactly. upon this work was responsible Igor - indeed, the "ingathering of the exiles" complete. The next step was casting Bearings Shaft - gearing, engine assembly biltema and execution in line boring them too. The front bearings of the output shaft is also responsible for the precise location and the size of the end of his play, no different from those stated above. Perhaps you remember that the front bearings was broken (and dirty) is made of aluminum alloy of some sort. Amer successful, surprise, the new edge weld it and fix it. Bearing more about this later. Last thing left to do, and fix the two threads of the screw head abused "as biltema children." Igor screwed two fine steel screws into them. Block Hudec erosion aimed precisely biltema at the center. Mauresmo screw up almost everything from do not protruded above the top surface of the block, and then a hole was drilled into 8.3 mm diameter - the diameter required when creating a standard thread 3/8 BSF. Finally sharpened head again to make sure its top planar surface as required. Thus are threads on renewed:
abhmk April 10, 2014
What ensures that two threads on screws made of steel bolted themselves - will remain biltema in place when you screw the screws to them? I understand S"hhotzh "towards the head of the engine will be difficult for them to leave, and there will be no reason why the screw direction. But what's on the other side?
Not threaded hole goes. So Screw Cap will not screw penetration into the box, but the parting of the screw or thread, as it did 45 years ago, when I did my first steps as a mechanic. Closing the screw to specified torque (30 lb \ Pete) will ensure that it does not happen.
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Thursday, May 1, 2014

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Rover 10: Reconditioning the engine. | Make boom cranes flying.
End - the end of the engine returned home. Now it is time to put on his garb - that is to paint it. "Top - Color" St. Tversky Tel - Aviv equipped me pot spray color engine greenish hue of the Rover, as well as degreaser and pads, and I started scrubbing. Do not belittle that. Not only the outer box was smeared seams loathsome scum accumulated For 70 years, but underneath were generous amounts of leftover old paint from the painted box where Solihull far, and actually it was very difficult to remove. well as foundry complex, multifaceted niches bumps and curves made it difficult to work.'ve used brushes scrubbing of different sizes and fabric Shamir, many hours to Received something plausible. then you could end - the end to spray the engine renews his youth in green spring. later disrupted point it is time to return to their place caps - water. while casting leaving few holes around the sleeves cooling, and them remove the crumbs format after Casting completed (sand casting). these holes should be sealed using a diaphragm-like honda accord 2013 metal caps. then eight caps: Four 1-1/8 inch diameter, two 1-1/4 diameter and two 1-7/16 diameter ....
These caps are called Welch plugs on where their creators, honda accord 2013 brothers Welch. The hole in the block it should cap seal is in the form of a simple cylinder. Base class has, and it relies cork. Spread the margin slightly cork sealant, put it back, stiffen heart beating him with a hammer. Plug the hole had to expand honda accord 2013 and sealed: to detect the blow on each of the traffic honda accord 2013 jams ... one of these traffic jams are on the back of the engine to determine that place can not be returned out of a clutch back. Now the end - the end of may. Also crankcase consists temporarily loosely and without gasket - just as a shield against dust and dirt. Is permanently connected only after ending work on the oil pump, meanwhile waiting for some essential parts. Engine honda accord 2013 relies on the class using two "ears" honda accord 2013 and a clutch. This: the oil filter is also connected only temporary, and so is measurable level of the oil: This is the original honda accord 2013 measurement and designation prevent Rover 10/12, as it is written of him: complete box I need now and lifters oil pump valves, on which work has not ended. Until they can work on the flywheel and clutch. I'm debating on this issue. The clutch is still scheduled for 26-453 and failed at the time primarily because honda accord 2013 of the non-bearing - his greasy. On the other hand, there is also the option of using the original coupler Rover, proving himself in the meantime put very pleasant to use. I decided to make both, check with my test device, and then decide.
Old clutch parts were L"trshis "cleaning and electroplating. "Fingers" and hinges, strong and improved received from Mike Evans, who flywheel approval Space in stock, and what's left is assembly and testing. Retirement Coupler "patent Rover" has been published in the past:
At the first place on the flywheel and pressure honda accord 2013 discs with nine springs. Under each spring, honda accord 2013 above, placed disc special material made Ferodo that I got from Mike Evans them. Each spring is contained within its own glass. The glasses with the pad material: Now have them in the spring: and let all the house of clutch honda accord 2013 and flywheel fasteners. Now you can thread the poles of attraction (31) in place and let the "fingers" clutch plates Attraction (39, 40) in place. So it looks like: The next step will be attaching honda accord 2013 it to prevent the linkage test, separation and power it requires two clamps honda accord 2013 - and then decide. Continued
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Rover 10: H. engine overhaul. | Make boom cranes flying.
Now it was the turn of a decent bathroom. At his residence or yard difficult or non-impossible to complete because it involves spraying oil and \ or steam under high pressure and flow flooding. Industrial environment such as that of "artist" mazda cx 5 can be done, and indeed they are equipped with the necessary equipment and place. But oil is very difficult to achieve today, and the used oil in their possession was oily. I sprayed steam every corner as I could and then spent time multi mechanical cleaning with a wire brush and a pneumatic air pressure. Time to start assembling. mazda cx 5 Rover pistons are designed so that they will move the connecting rod pin (41). Penis comes into contact with the piston at two points on the sides, and is not supposed to move at these points (they are not supposed to be used for bearings). Way to ensure this is by keeping mazda cx 5 a large friction between the penis and the piston. mazda cx 5 It is obvious that the penis does not slide into the piston position, and attempt to stick it to force some itching mazda cx 5 reducing end from the piston and a considerable reduction in friction! For this reason Rover recommend to soak the piston in boiling water, let it spread and then let the penis (cold) to slide into it. Amer seems to have a boiling water and it is preferred to heat the gas burner large pistons. Indeed, when the piston was hot enough penis slid easily into it through mazda cx 5 the top of the connecting rod big end (36). Each pin was secured in two circlips - one on each side (42). And now came the big moment and nerve-racking - Knesset pistons Ltzilndrim. mazda cx 5 Rover is the first step in assembling the engine. Each connecting rod was also marked by a number (count malingering promotes engine - water pump side) and the direction of the train, the train should mazda cx 5 adjust adjust the piston. Since portability is not declining or rising vertically, but at an angle, there is a difference between the pressure plunger operates the cylinder walls and losers. This pressure pulse maximum time job. And since it is a plunger tilted slot - be sure to adjust mazda cx 5 the train. Therefore, marked one side of the piston word FRONT - it's the water pump. Amer spread newspaper on the desktop to prevent scratches to the box just polished all - so beautiful and turned the engine over to face down and belly up. Adjust mazda cx 5 the piston rings so that profits do not work in a straight line. Piston financed well wrapped mazda cx 5 puckered rings - piston and the bottom was placed precisely at the mouth of the cylinder. Breathing stops: a few light hammer blows plastic dome bottom rod - piston sliding into place. Knesset four pistons in place successfully completed all of the word FRONT is on the front ... Now remove the caps bearings of the four rods, a beautiful mazda cx 5 place the top of each main bearings in place, and place inside the wave - crank, from fat. Place all turns her cap and seal - connecting rod bolt 30 lb \ Pitt's screw turns heads at 50. Way it looked when the screws are closed: and turn the top of the box:
Turn of the output shaft coming. After he had honed surfaces bearings, new bearings were cast, was their line boring and engraved Learning - income very simple and perfect match. So it seems the front, and from the side note the piston protruding slightly above the top surface of the box - the result of grinding multiple honed. Will be necessary to keep the engine head gasket right size to avoid "collision" mazda cx 5 at the top of the engine cylinders when it will comprise. Each output shaft and bearings tight security prevents him from moving up. Sit back used for this purpose is also hollow screw adapter measuring oil pressure. The couple main bearings used for this purpose special screw penetrates into the periodontal drilled. Front bearing mazda cx 5 structure counted in the next chapter. Thus ended case box in the north, and he was returned to the center - to be built there. mazda cx 5
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